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Course Outline
Introduction to 5S
- Tracing origins from Henry Ford’s CANDO concept to the Toyota Production System
- The role of 5S as the foundational step in Lean and continuous improvement
- Contemporary applications across manufacturing, office spaces, and digital environments
Identifying Waste and Organizing the Workplace
- Comprehending the eight types of waste in Lean theory
- Understanding how waste arises and its associated hidden costs
- Connecting 5S practices to improved safety, quality, and customer satisfaction
The Five Steps of 5S
- Sort: Techniques for red-tagging, decluttering, and hands-on exercises
- Set in Order: Implementing visual management, labeling systems, and digital organization
- Shine: Treating cleaning as inspection and promoting preventive maintenance
- Standardize: Establishing visual standards, standard operating procedures (SOPs), and digital templates
- Sustain: Cultivating habits, conducting audits, and defining the leadership role
Extending 5S: Safety and Sustainability
- The Sixth S – Safety: Reducing accidents and operational risks
- The Seventh S – Sustainability: Incorporating eco-friendly practices
- Aligning 5S with Environmental, Social, and Governance (ESG) standards and compliance frameworks
Essential Tools and Techniques
- Utilizing checklists, audit processes, and scorecards
- Applying 5S in hybrid and digital work environments
- Leveraging technology: mobile applications and digital dashboards
Implementation Strategies and Success Factors
- Creating a strategic plan for 5S adoption
- Key factors required for long-term success
- Managing change and securing leadership commitment
Practical Exercises and Case Studies
- Simulation exercises covering each of the 5S steps
- Real-world examples drawn from manufacturing, services, and office sectors
- Group activity: Developing a 5S implementation roadmap
Course Summary and Future Steps
Requirements
- No prior requirements are necessary to participate in this course.
Target Audience
- Lean practitioners and change management specialists
- Operational leaders and managers
- Professionals working in manufacturing, service industries, and office settings
7 Hours
Custom Corporate Training
Training solutions designed exclusively for businesses.
- Customized Content: We adapt the syllabus and practical exercises to the real goals and needs of your project.
- Flexible Schedule: Dates and times adapted to your team's agenda.
- Format: Online (live), In-company (at your offices), or Hybrid.
Price per private group, online live training, starting from 1600 € + VAT*
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Testimonials (2)
Open discussions with people fromdifferent companies.
Kalin Petrov - DPM Metals
Course - Change Management - Leading the change
That it was very interactive.