Course Outline
Introduction to Industrial Robotics and Automation
- Overview of industrial robotics ecosystems
- Communication standards: OPC UA, Modbus, and Profinet
- ROS and PLC roles in automation environments
ROS-PLC Communication and Integration
- Understanding ROS topics, services, and messages
- PLC programming basics for ROS connectivity
- Using OPC UA and MQTT for interoperability
Setting Up the Integration Environment
- Installing and configuring ROS 2 and Codesys
- Network setup between robot and PLC
- Building communication bridges between systems
Control and Coordination of Industrial Robots
- ROS-based motion control for robotic arms
- PLC signal mapping for task synchronization
- Coordinated operation between robot and machine processes
Digital Twins and Virtual Commissioning
- Concept and architecture of digital twins in automation
- Simulating production lines in Gazebo or Unity Reflect
- Real-time feedback between physical and digital environments
Data Acquisition, Monitoring, and Optimization
- Collecting telemetry from PLCs and sensors
- Analyzing performance data using Python or ROS tools
- Optimizing robotic workflows through predictive analytics
Advanced Topics in ROS-Industrial
- Introduction to ROS-Industrial interfaces and libraries
- Integration of machine vision and AI-based quality inspection
- Security and maintenance in ROS-PLC systems
Hands-on Project: ROS-PLC Integrated Digital Twin
- Designing a virtual model of a robotic cell
- Connecting the simulation with PLC control logic
- Testing synchronization and optimization in real time
Summary and Next Steps
Requirements
- Familiarity with industrial automation and PLC systems
- Experience with Python or ladder logic programming
- Basic understanding of robotics and control communication protocols
Audience
- Automation engineers developing or maintaining robotic systems
- Systems integrators implementing ROS-PLC communication
- Professionals working on digital twin or industrial simulation environments
Delivery Options
Private Group Training
Our identity is rooted in delivering exactly what our clients need.
- Pre-course call with your trainer
- Customisation of the learning experience to achieve your goals -
- Bespoke outlines
- Practical hands-on exercises containing data / scenarios recognisable to the learners
- Training scheduled on a date of your choice
- Delivered online, onsite/classroom or hybrid by experts sharing real world experience
Private Group Prices RRP from €9120 online delivery, based on a group of 2 delegates, €2880 per additional delegate (excludes any certification / exam costs). We recommend a maximum group size of 12 for most learning events.
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Public Training
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Testimonials (2)
PLC basic knowledge
Bartosz - Phillips-Medisize Poland
Course - Introduction to OMRON PLC programming
its knowledge and utilization of AI for Robotics in the Future.