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Duration 21 hours
Course Outline
Introduction to WAAM and Hybrid Manufacturing
- An overview of additive manufacturing in the metal sector
- Core WAAM principles and various deposition methods
- Hybrid robot-CNC strategies and current industry trends
Fundamentals of FANUC Welding Robot Programming
- Overview of FANUC robotic systems and the ROBOGUIDE software
- Creating effective paths for arc welding applications
- Defining teaching points, tool offsets, and coordinate systems
GMAW Process and WAAM Deposition Planning
- Configuring Gas Metal Arc Welding (GMAW) parameters for WAAM
- Managing wire feed rates, travel speed, and current control
- Planning single-bead and multi-bead layering strategies
Coordinating with HAAS CNC Systems
- Understanding 5-axis worktable operations and part setup
- Performing reference alignment and calibration against robotic paths
- Programming CNC toolpaths for hybrid finishing tasks
Integrating Robot and CNC Workflows
- Process planning: comparing robot-first versus CNC-first hybrid approaches
- Implementing handshaking, communication, and synchronization protocols
- Analyzing simulation results against real-world process timing
Process Validation and Troubleshooting
- Verifying geometric accuracy and consistency in WAAM outputs
- Addressing weld defects, layer distortion, and post-processing requirements
- Standard troubleshooting procedures for hybrid environments
Summary and Future Directions
- A review of the key components in an integrated WAAM process
- Recommended pathways for production validation and scaling up
- Next steps for testing, ensuring safety compliance, and maintaining quality assurance
Requirements
- A solid understanding of industrial automation concepts
- Practical experience with welding or robotic programming
- Familiarity with fundamental CNC machining principles
Target Audience
- Robotic welding technicians
- Manufacturing and automation engineers
- Technologists specializing in hybrid CNC/robotic processes
Custom Corporate Training
Training solutions designed exclusively for businesses.
- Customized Content: We adapt the syllabus and practical exercises to the real goals and needs of your project.
- Flexible Schedule: Dates and times adapted to your team's agenda.
- Format: Online (live), In-company (at your offices), or Hybrid.
Price per private group, online live training, starting from 4800 € + VAT*
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Testimonials (1)
Practical usages are very impressive.
