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Duration 7 hours
Course Outline
Regulatory Framework and Standards
- Overview of applicable regulations and consensus standards
- Legal responsibilities of employers and workers
- Integration of LOTO into broader safety management systems
LOTO Policy and Program Development
- Essential components of an effective LOTO program and written procedures
- Permit-to-work and authorization workflows
- Recordkeeping, auditing, and continuous improvement strategies
Identification of Energy Sources and Hazard Assessment
- Categories of hazardous energy (electrical, mechanical, hydraulic, pneumatic, thermal, chemical)
- Techniques for locating and documenting energy isolation points
- Risk assessment and prioritization for maintenance tasks
Isolation Devices, Locking, and Tagging Hardware
- Common isolation devices and best practices for selection
- Types of locks and tags, securement methods, and key management
- Handling special situations: group LOTO, multiple energy sources, and complex machinery
LOTO Procedures, Verification, and Restoration
- Structured, step-by-step LOTO procedures and safe sequencing
- Isolation verification, testing, and safe work validation
- Safe removal of locks/tags and system re-energization protocols
Roles, Responsibilities, and Communication
- Defining duties: authorized, affected, and other employees
- Coordination practices between supervisors, HSE, and contractors
- Managing shift handovers, group LOTO coordination, and emergency response
Hands-on Practical Labs and Assessment
- Practical exercise: developing and executing LOTO on representative equipment mock-ups
- Scenario drills: multi-energy isolation, unexpected hazards, and troubleshooting
- Competency checks, debriefing, and corrective action planning
Summary and Next Steps
Requirements
- A foundational understanding of basic manufacturing operations
- Experience working with or around industrial machinery
- Familiarity with core workplace safety principles
Target Audience
- Maintenance technicians and electricians
- Machine operators and production supervisors
- Health, Safety, and Environment (HSE) personnel
Custom Corporate Training
Training solutions designed exclusively for businesses.
- Customized Content: We adapt the syllabus and practical exercises to the real goals and needs of your project.
- Flexible Schedule: Dates and times adapted to your team's agenda.
- Format: Online (live), In-company (at your offices), or Hybrid.
Price per private group, online live training, starting from 1600 € + VAT*
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