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Duration 14 hours
Course Outline
Introduction to Kaizen
- The Kaizen philosophy and mindset
- Continuous improvement versus reactive problem-solving
- The interplay between Kaizen, Lean, and 5S
Identifying Waste and Inefficiencies
- The 8 types of waste (Muda)
- Practical identification methods in production, administration, and logistics
- Observation and mapping techniques, including Gemba Walks
Standardization and Visual Management
- The value of standard work and operational discipline
- Visual controls and 5S tools
- Developing and maintaining standardized processes
Kaizen Tools and Techniques
- Root cause analysis using 5 Whys and Ishikawa diagrams
- The PDCA (Plan-Do-Check-Act) cycle
- Balancing quick wins with strategic Kaizen efforts
Building a Culture of Continuous Improvement
- Engaging staff in improvement initiatives
- Conducting effective team meetings and communication strategies
- Implementing recognition and feedback systems
Kaizen in Practice: Cross-Departmental Applications
- Production: Minimizing errors and rework
- Maintenance: Enhancing reliability and preventive routines
- Logistics and Warehouse: Optimizing flow and space utilization
- Administration and Sales: Improving workflows and responsiveness
Planning and Sustaining Kaizen Activities
- Establishing KPIs and success metrics
- Setting up Kaizen boards and documentation practices
- Maintaining improvements through leadership commitment and follow-up
Summary and Next Steps
Requirements
- Familiarity with internal operational workflows
- A keen interest in adopting structured improvement methodologies
- No previous experience with Kaizen is necessary
Target Audience
- Team leaders and supervisors in operations or production roles
- Personnel from departments including maintenance, logistics, quality, and administration
- Managers responsible for strategic planning and organizational efficiency
Custom Corporate Training
Training solutions designed exclusively for businesses.
- Customized Content: We adapt the syllabus and practical exercises to the real goals and needs of your project.
- Flexible Schedule: Dates and times adapted to your team's agenda.
- Format: Online (live), In-company (at your offices), or Hybrid.
Price per private group, online live training, starting from 3200 € + VAT*
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Testimonials (1)
Maintenance and improvement